Lithium-Ion Battery Enclosures

Battery Test Chambers & Enclosures

Engineered and designed to contain thermal runaway events that cause overpressurization and explosions.

Battery testing enclosure with mobile cart

Battery Testing Enclosures

Our Battery Testing Enclosures and Walk-in Chambers are designed to handle the risks associated with battery testing, especially thermal runaway events that can cause overpressurization and explosions.

We integrate heat and fire shield panels and a thermally isolated steel table, as well as panels to allow the venting of combustion glasses.

Manufactured in the USA from certified explosion-rated polycarbonate panels, easily replaceable if marred by heat or explosion.

Features

Engineered to your energy impact threat level

Available as mobile enclosures and walk-in safety chambers

Thermally isolated flame and heat shields

Clear polycarbonate panels to allow procedure observance at all moments

Vent holes to release combustion gases

No building permits required

Manufactured with certified explosion-rated polycarbonate panels

Mobile cart integration available

User interface cutouts

Ceiling and side panels available

Take a Look at Our Past Projects

All
Lithium-ion Battery Enclosures
Walk-in Chambers

Lithium-ion battery walk-in testing chamber manufactured by TotalShield.

Shield Room with 1.25” thick mar-resistant polycarbonate mounted in TotalShield’s proprietary framing system, with a high sliding door, two ceiling vents, and steel plate interface panel.

Battery test safety chamber with polycarbonate panels.

Assembly line test cell with two parallel sliding access doors and open overhead crane access slot. The hoist slot is positioned in the center of the roof. This is for overhead crane hoist access to lift parts while in the Shield Room.

An automated conveyor belt line moved parts through the first door into the room for pressure testing and then moved them out the opposite door.

Impact-resistant room for industrial procedures

The labyrinth opening is a hands-free entry and exit point that gives a direct line of sight or path for projectiles. This prevents projectiles from entering the protected office area.

Testing cell for multiple machines with 1⁄2” thick Mar-Resistant Polycarbonate mounted in TotalShield’s proprietary framing system, interface panels, sliding access door, and open top for crane access.

Portable shield room tested and certified for ballistic and blast resistance.

Containment room manufactured by TotalShield.

Pressure testing room with full side opening access and rolling roof access door for overhead crane use. Includes interface and vent panels.

Portable containment room with polycarbonate panels.

Standard safety blast-resistant room designed to protect during high-impact scenarios against a dyno testing spinning at high velocities (rpm), with steel panel for cable management and vented panel on the roof for HVAC duct integration.

Lithium-ion battery enclosure for testing procedures. Includes a mobile cart base, top vent, an isolated heat shield and a base isolated test specimien stand.

TotalShield’s lithium battery test enclosure with polycarbonate panels and a mobile cart.

Mobile shield cart with steel base, removable side sliding door, and mobile cart with locking swivel caster wheels. Dimensions: 2 ft x 2 ft x 2 ft

Battery testing enclosure manufactured with polycarbonate panels.

Render of shield room with sliding doors and roof designed by TotalShield

Conceptual rendering. Shielded large enclosure with steel interface plates designed to contain projectiles ejected at high velocity from a pneumatic test at high pressure over 1000 psi. Clear polycarbonate panels with sliding door and vented panels. Dimensions: 6'x7'x7'

Shield room for hydrostatic shielding made by TotalShield

Image 3, side. Custom walk-in chamber with a fully retractable roof and two access-man doors, designed for a hydrostatic test. Roof access for overhead crane access to drop unit under test.

Walk-in safety chamber for hydrostatic testing

Image 2, front. Custom walk-in chamber with a fully retractable roof and two access-man doors, designed for a hydrostatic test. Roof access for overhead crane access to drop unit under test.

Image 1, side. Custom walk-in chamber with a fully retractable roof and two access-man doors, designed for a hydrostatic test. Roof access for overhead crane access to drop unit under test.

Walk-in containment room manufactured by TotalShield

Large containment room designed to accommodate a ventilation system that meets clean room standards

Shield enclosure with a vented shield panel without standoffs. In case of a flaming battery, it keeps the flames in the enclosure, but any overpressure inside will lift the panel and allow it to vent.

Imagine 1, front. Lithium-ion battery testing enclosure with customized interface panels for user integration. It features a vented shield panel for internal overpressure relief, and a custom sliding poly access panel for full visibility into the enclosure.

Imagine 3, side. Lithium-ion battery testing enclosure with customized interface panels for user integration. It features a vented shield panel for internal overpressure relief, and a custom sliding poly access panel for full visibility into the enclosure.

Benchtop enclosure with 0.5” polycarbonate panel. It features a sliding door and a vented shield panel. It includes a custom design standoff to connect a solenoid or pneumatic valve. The bottom section has custom CNC drilling holes for ports and cable management.

Battery testing enclosure with polycarbonate panels

Imagine 2, side. Lithium-ion battery testing enclosure with customized interface panels for user integration. It features a vented shield panel for internal overpressure relief, and a custom sliding poly access panel for full visibility into the enclosure.

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Walk-in Battery Test Chambers

Our lithium-ion battery test chambers act as a secondary containment if you’re unsure of the battery sizes or types that might be tested.

With an improved design, TotalShield chambers include interface and side panels for access, a sliding door, and panels to allow air exhaust.

Battery Testing Enclosures

Our portable battery enclosures are designed to contain explosive and ballistic failure while allowing the venting of combustion glasses. Their clear polycarbonate panels allow for observing and filming the testing procedures.

As primary containment enclosures, we integrate heat and fire shield panels and a thermally isolated steel table to minimize the heat transmitted to the rest of the enclosure and environment.

Lithium-ion Battery Testing Enclosures Specifications

Polycarbonate sheets
Aluminum and steel framings
Steel plate
Glass clad polycarbonate
Ballistic glass
Ballistic panels

Your specific threat determines the material thickness used
We use ballistic hard coat polycarbonate thickness of 1/2”, 3/4”, and 1.25”
Glass-clad polycarbonate for special applications such as high heat are also available